mailer box with Plastic-Free Lamination

Custom mailer boxes with tear strip design for easy opening, secure shipping and premium unboxing experiences. Ideal for e-commerce, subscription and retail packaging projects.

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SKU: INT102

Product Description

Tear Strip Mailer Packaging

Custom corrugated mailer boxes with an integrated tear strip for convenient opening. Review the box dimensions, board strength, closure and opening direction around your packed product and shipping process.

Our standard minimum order quantity is 500 boxes. Send the internal box dimensions, packed product weight, quantity per design, inside or outside printing requirements and delivery country for a project-specific quote.

Comparing opening styles? See our custom corrugated mailer boxes for an alternative structure. Confirm the opening and closure design with a sample before bulk production.

Best For

  • E-commerce shipping packaging
  • Subscription box packaging
  • Beauty and skincare packaging
  • Apparel and fashion packaging
  • Gift and promotional packaging
  • Direct-to-consumer (DTC) brands

Popular Options

  • Tear strip easy-open design
  • Self-locking mailer box structure
  • Full color inside and outside printing
  • Matte or gloss lamination
  • QR codes and promotional printing
  • Custom inserts and tissue paper options

Custom Options

  • Custom box size and structure
  • E-flute, F-flute or corrugated board options
  • CMYK and Pantone printing
  • Inside and outside custom artwork
  • Tear strip and resealable options
  • Matte lamination, gloss lamination or soft-touch finish
  • Spot UV, foil stamping and embossing
  • Paper inserts, cardboard dividers and protective packaging solutions
  • FSC-certified material options available

Packaging Detail Showcase

The tear strip design creates a cleaner and more convenient opening experience compared with traditional shipping boxes.

This structure helps improve customer satisfaction while reducing the risk of damaging the product during opening.

For e-commerce and subscription brands, custom printed interiors can transform a simple shipping box into a memorable brand experience while maintaining shipping protection.

Recommended Information for Quotation

To help us recommend the most suitable mailer box solution, please share:

  • Product dimensions
  • Internal box dimensions: length × width × height
  • Quantity for each size and artwork version (standard MOQ: 500 boxes)
  • Shipping destination country and postal code
  • Product weight
  • Logo artwork files
  • Inside or outside printing, tear-strip opening direction and closure requirements
  • Whether inserts or dividers are needed

Sample and Production Time

ItemEstimated Time
White sample1-3 working days
Printed sample5-7 working days
Bulk production18-25 working days

Final lead time depends on box structure, quantity, finishing process and artwork approval.

Factory Suggestion

For e-commerce packaging projects, we usually recommend corrugated mailer boxes with tear strip designs because they provide both shipping protection and a premium unboxing experience.

For brands shipping directly to consumers, custom inside printing, branded messages and product inserts can significantly improve brand recognition and customer engagement.

Factory & Packing Area

Why Brands Work With Kexin Packaging

  • 20+ years packaging production experience
  • OEM and ODM custom packaging support
  • Standard minimum order quantity: 500 boxes
  • Export packing for express, air and sea shipment
  • Support for structure development and insert design

Related products

Ready to Develop Your Mailer Packaging?

Send your product size, quantity, logo artwork and shipping country.

Our team will help recommend a practical tear strip mailer box solution based on your product requirements, shipping method and packaging budget.

Product Details

Material Corrugated board; grade and thickness selected for product weight and shipping needs
Finish Foil stamping / embossing / spot UV / soft-touch lamination
MOQ 500 pieces
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*Have design files to share? Mention it in the form and we will reply with upload instructions.